Hat Styles & Sizing Guide
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Find Your Fit—No Guessing, No Games
Let’s keep it simple: the wrong fit ruins a good hat. That’s why we laid it all out—from flat bills to mid-pro meshbacks, fitted to adjustable. This guide covers every style we offer, plus size breakdowns that actually make sense.
Whether you're building your brand, representing your roots, or just adding heat to your collection—fit matters.
Skip all the reading and click this link for more info and guides
Hat Styles We Use at Headcase Customs
🔥 112 Snapback
Mid-profile, mesh back, pre-curved bill, snapback closure.
Sizes: Youth, S/M, OSFM, XL
Why it works: It’s the go-to. Reliable, adjustable, and always looks clean.
🔥 110 Fitted
Mid-profile with R-Flex stretch. Mesh back. No snaps, just fit.
Sizes: S/M (7 – 7 1/4), L/XL (7 3/8 – 7 5/8)
Why it works: For people who know their size and want that locked-in feel.
🔥 168 7-Panel
Flat bill. Tall crown. Premium street-style silhouette.
Size: OSFM (7 – 7 3/4)
Why it works: It makes a statement. Period.
🔥 256 UMPQUA
Flat bill, 5-panel layout, structured feel.
Size: OSFM (7 – 7 3/4)
Why it works: Clean front. Great for bold patches or embroidery.
🔥 220 Relaxed Lite
Unstructured fit, velcro strap, breathable fabric.
Size: OSFM (7 – 7 3/4)
Why it works: Lightweight and chill—perfect for all-day wear.
🔥 111 Unstructured Trucker
Relaxed crown. Mesh back. Snapback fit.
Size: OSFM (7 – 7 3/4)
Why it works: Feels like it’s already broken in—day one.
Need Help?
We’ve got a full sizing chart for reference. If you’re unsure, start there. Still stuck? Reach out—we’re not bots, we’ll answer. Guide Link
Final Word
You came here for a custom hat. Let’s make sure it fits like it was made for you—because it was.